Analysis of Hammer Bit Seizing
Hammer bit seizing is a common malfunction in down-the-hole (DTH) hammers, typically manifesting as the equipment suddenly ceasing operation, often accompanied by abnormal noise. The primary causes include:
Excessive wear on the drill bit, resulting in dimensional mismatch
Accumulation of rock cuttings within the borehole, causing blockages
Insufficient lubrication, leading to metal adhesion (galling)
A mismatch between the impact frequency and the hardness of the rock formation
Resolving Uneven Hammer Bit Wear
Uneven wear on the hammer bit significantly reduces drilling efficiency, characterized by severe abrasion on one side. Solutions include:
Periodically rotating the drill rod: Rotate the rod once for every 2–3 meters drilled
Optimizing impact parameters: Adjust the impact force according to the rock formation
Utilizing guiding devices: Ensure vertical alignment during drilling
Balancing the lubrication system: Ensure uniform lubrication across all components
Key Points for Preventive Maintenance
The key to extending the service life of the hammer bit lies in routine maintenance:
Clean off rock cuttings after every use
Inspect for wear marks on a weekly basis
Measure critical dimensions monthly
Replace seals and gaskets quarterly
Maintain a comprehensive usage log/record
